科研队伍

教育背景

2001-2005  上海交通大学博士 

1998-2001   吉林工业大学硕士 

1993-1997   吉林工业大学学士


工作经历

2012-至今    上海交通大学机械与动力工程学院       博士生导师

2017-至今    上海交通大学机械与动力工程学院       教授

2014-2015   日本京都大学微加工研究室           访问学者

2008-2017   上海交通大学机械与动力工程学院 副教授

2005-2007   上海交通大学机械与动力工程学院 讲师


研究方向

利用电阻热、激光、超声、电弧等多能场,开展复杂薄板结构的装配/连接技术及装备研究。

薄板连接:车身连接,电池/电机连接,3D打印部件连接

微纳制造:微纳连接,芯片封装

智能制造:船舶机器人组立焊接过程的感知、决策、评价及控制


科研项目

2017-2020  国家自然科学基金面上项目“叠层薄板结构电阻点焊动态传热机理及其尺度效应研究”,负责人 

2013-2016  国家自然科学基金面上项目“层叠式锂电池制造中金属极片的伺服超声波微焊接机理研究”,负责人 

2010-2012  国家自然科学基金青年项目“可控电极力对高强钢胶焊熔核形成过程的影响机理研究”,负责人 

2018-2010  美国福特汽车公司URP项目,“Resistance spot welding of 3D-printed steel components”,负责人 

2014-2017  美国福特汽车公司URP项目,“Resistance spot welding of UHSS”,负责人  

2011-2013  上海市青年科技启明星计划项目“锂电池制造的多层超薄金属极片超声波焊接机理研究”,负责人 

2009-2011  上海汽车工业科技发展基金“伺服焊枪电阻点焊工艺优化与质量控制技术”,负责人 

2010-2011  机械系统与振动国家重点实验室开放基金“韧性胶层在胶焊过程中的流动规律与传热行为研究”,负责人 

2012-2014  GM-SJTU Collaborative Research Project"Joining of Electrical Steels in motor manufacuturing", 技术负责人 

2010-2013  GM-SJTU Collaborative Research Project"Resistance Welding of Ultra-thin Sheet Steel", 技术负责人 

2008-2011  GM-SJTU Collaborative Research Project"Weld-bonding of Multi-Stackup Workpieces", 技术负责人 

2007-2009  GM-SJTU Collaborative Research Project"Weldbonding of AHSS using Servo Gun", 技术负责人 

2004-2007  美国通用汽车R&D合作项目“On-line Weld Quality Inspection for Spot Welding using Servo Gun", 技术负责人


代表性论文专著

以第一作者/通讯作者发表的国际期刊论文列表

1.Wang, HZ; Zhang, YS*; Lai, XM. Effects of interfaces on heat transfer in laser welding of electrical steel laminations, International Journal of Heat and Mass Transfer, 2015, 90, pp. 665-677

2.Chen KK, Zhang YS*. Mechanical analysis of ultrasonic welding considering knurl pattern of sonotrode tip, Materials & Design, 2015, 87, pp. 393-404

3.Chen KK, Zhang YS*. Numerical analysis of temperature distribution during ultrasonic welding process for dissimilar automotive alloys, Science and Technology of Welding and Joining, 2015, 20 (6), pp. 522-531

4.Wang, HZ; Zhang, YS*; Lai, XM. A model for the torsion strength of a laser-welded stator, Journal of Materials Processing Technology, 2015, 223, pp. 319-327

5.Zhang YS*, Sun HT, PC Wang, and Chen GL. Improvement of Process Robustness in Weld Bonding of Galvanized DP780 Steel, Welding Journal, 2014,93(12):472s-481s

6.Zhao YY, Zhang YS*, Lai XM and Wang PC. Effect of Inserted Strips on Electrode Degradation in Resistance Spot Welding, Welding Journal, 2014,93(11):411s-420s

7.Zhang YS*, Shen J, Zhao YY, PC Wang, and Blair Carlson. Effect of adhesive characteristics on the weld quality in weld-bonding of multiple steel sheets, Welding Journal, 2013,92(12):363s-374s

8.Zhao YY, Zhang YS*, Lai XM and Wang PC. Resistance Spot Welding of Ultra-Thin Automotive Steel, ASME Transactions, Journal of Manufacturing Science and Engineering, 2013, 135(2), 021012-1-10

9.Zhao YY, Zhang YS* and Hu W. Effect of welding speed on microstructure, hardness and tensile properties in laser welding of advanced high strength steel, Science and Technology of Welding and Joining, 2013, 18 (7), pp. 581-590

10.Zhao YY, Li D and Zhang YS*. Effect of welding energy on interface zone of Al‐Cu ultrasonic welded joint, Science and Technology of Welding and Joining, 2013, 18 (4), pp. 354-360

11.Zhao YY, Zhang YS*, Hu W and Lai XM. Optimization of Laser Welding Thin-gage Galvanized Steel via Response Surface Methodology, Optics and Lasers in Engineering, 2012,50(9):1267-1273

12.Shen J, Zhang YS*, Lai XM and Wang PC. Adhesive placement in weld-bonding of multiple stacks of steel sheets, Welding Journal. 2012,91(2):59s-66s

13.Zhang YS*, Shen J, and Lai XM. Influence of electrode force on weld expulsion in resistance spot welding of dual phase steel with initial gap using simulation and experimental method, ISIJ International. 2012,52(3):494-499

14.Shen J, Zhang YS*, Lai XM and Wang PC. Modeling of Resistance Spot Welding of Multiple Stacks of Steel Sheets, Materials and Design, 2011, 32(2): 550-560. .

15.Zhang YS*, Shen J, Wang PC. Visualization of Nugget Formation in Resistance Spot Welding of Multi-stackup Sheets, Transactions of JWRI, 2010,39(2),pp.166-168

16.Shen J, Zhang YS*, Lai XM. Influence of initial gap on weld expulsion in resistance spot welding of dual phase steel, Science and Technology of Welding and Joining,2010, 15 (5), pp. 386-392

17.Yang HJ, Zhang YS*, Lai XM, Shen J, Zhao X, Wang PC. Method for repairing of adhesive-bonded steel, Materials and Design,2010,31(1),pp.260-266

18.Zhang YS*, Sun HT, Chen GL, Lai, XM. Comparison of mechanical properties and microstructure of weld nugget between weld-bonded and spot-welded dual-phase steel, Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 2009, v 223(10) ,pp.1341-1350

19.Wang H, Zhang YS*, Chen GL. Resistance spot welding processing monitoring based on electrode displacement curve using moving range chart, Measurement, 2009, V42(7) : 1032-1038

20.Zhang XY, Chen GL, Zhang YS*, Lai XM, Improvement of Resistance Spot Weldability for Dual-Phase (DP600) Steels Using Servo Gun, Journal of Materials Processing Technology, 2009, V209(5) : 2671-2675

21.Zhang YS*, Xu J, Lai XM, Chen GL. Numerical simulation of spot welding for galvanised sheet steels, Science and Technology of Welding and Joining, 2008, V13(2) : 192-198

22.Sun HT, Lai XM, Zhang YS*, Shen J. Effect of variable electrode force on weld quality in resistance spot welding, Science and Technology of Welding & Joining, 2007,V12(8): 688-694

23.Zhang YS, Wang H, Chen GL, Zhang XQ. Monitoring and intelligent control of electrode wear based on a measured electrode displacement curve in resistance spot welding, Measurement Science & Technology, 2007,18 (3): 867-876

24.Zhang YS, Zhang XY, Lai XM, Chen GL. Online quality inspection of resistance spot welded joint based on electrode indentation using servo gun, Science and Technology of Welding and Joining, 2007, 12(5): 449-454


教学工作

1. 课程名称: 工程材料  授课对象:本科生 学时数:51 学分:3

2. 课程名称: 材料与成型工艺基础  授课对象:本科生 学时数:54 学分:3

3. 课程名称: 制造工艺I 授课对象:本科生 学时数:64 学分:4


软件版权登记及专利

1. Method and apparatus for inspecting adhesive quality (美国发明专利,授权号:8,878,093)

2. Online weld inspection and repair method for resistance welding and weld-bonding (美国发明专利,授权号:8,803,024)

3. Resistance welding with minimized weld expulsion(美国发明专利,授权号:9579744)

4. Welding System(美国发明专利,公开号:20110284501)

5. Decision method for dressing of welding electrodes(美国发明专利,公开号:20080237303)

6. 基于伺服焊枪点焊的电极修磨在线判别方法(中国发明专利,授权号:ZL200610027972.5)

7. 分布式焊点质量监控系统及方法(中国发明专利,授权号:ZL200810032744.6)


学术兼职

1. 2012年-,美国焊接学会,会员

2. 2013年-,美国TMS学会,会员

3. 2013年-,美国IEEE学会,会员

4. 2012年-,国家自然基金委工材学部通讯评议人

5. 2010年-,国际期刊Journal of Manufacturing Science and Engineering (ASME), IEEE Transactions on Industrial Electronics, Measurement Science and Technology, Journal of Physics D: Applied Physics, International Journal of Heat and Mass Transfer, Journal of Engineering Manufacture, Optics & Laser Technology, Optics  and Lasers in Engineering, Science and Technology of Welding and Joining, Journal of Alloys and Compounds, Journal of Materials Processing Technology, Materials & Design等审稿人


荣誉奖励

2012 上海交通大学“最受学生欢迎的教师”

2011 上海市青年科技启明星人才计划

2011 上海交通大学优秀教师奖

2012,2009,2008 机械与动力工程学院“最受学生欢迎的教师”